Thursday, July 28, 2016

Laser Welding manufacturing Feature

Laser Welding manufacturing Feature

 laser welding machine

laser welding machine


1.High speed, large depth, small deformation   
                       
2.Laser can welding at room temperature or special conditions, simple welding equipment installation. For example, when the laser light passes through the electromagnetic field, the beam does not shift, when in vacuum, air and a gas environment  laser can welding, and go through glass or transparent material beam to weld.    
                
3.Support weld refractory material such as titanium, quartz, etc., and is able to anisotropic material welding, good effect.     
                  
4.The laser focused, its high power density, when welding the high power devices, aspect ratios up to 5: 1, the highest up to 10: 1.    
                   
5.Can be micro-welding. After focusing the laser beam can be obtained by a very small spot, and can accurately locate, can be applied to high-volume automated production of micro, small parts of the welding group.   
                
6.Can be welded inaccessible parts of the implementation of the non-contact distance welding, with great flexibility. Especially in recent years, the YAG laser processing technology used in fiber optic transmission technology, laser welding technology to obtain a wider range of promotion and application.     
              
7.The laser beam is easy to realize the beam splitter according to time and space, capable of multi-beam processing and multi-bit processing, a more sophisticated welding conditions.   




Sinrad Technology Co., Ltd
www.usbsolderingmachine.com
sinrad@usbsolderingmachine.com

usb soldering machine for precision soldering




This soldering machine is suitable for precise usb connector soldering, which pin gag is small, and soldering pin width is less than 0.7mm.

Fix connector and cable on fixture to keep the soldering in correct position.

Finished Sample show:











Sinrad Technology Co., Ltd

www.usbsolderingmachine.com






Thursday, July 14, 2016

Laser Marking Machine Working Feature

                              Laser Marking Machine Working Feature

 laser marking machine


Laser marking machine is widely used thermal infrared light processing, below are the laser marking machine processing characteristics.
First, because the laser is thermal processing, laser beam instantaneous high temperature to form the imprint processing methods. So for some hardness and brittle frangible material, like the high melting point of the material and soft material products processing, there is no doubt that easy to marking. From the laser marker appears, the marking technology is more and more improved.
Second, it says the high heat of the laser beam, so the little natural high-calorie due to the high density of the laser. Then the processing speed is very fast, and rapid processing will reduce the need for post-processing, and due to the small heat-affected area, it is hard to find the state of deformation of the workpiece by eye.
Third, it can be said laser is invisible substance, so there is no contact, the replacement of worn tools, etc. will not happen, so unless there is a problem laser marking machine itself, or will not happen suddenly stopped working things , which is the modern high-efficiency production and processing of the general trend in production line.
Fourth, the laser beam is almost invisible with this tool is the use of a substance can be converted in each direction, to achieve a significant flexibility of the machine, so some items for processing complex is handy!

Fifth, whether it is with the new processing lines or traditional manual processing and can fit each other, the applicability of the above better than traditional tools.
sample by laser marking machine




Thursday, July 7, 2016

What kinds of industry needs Laser Marking Machine

 laser engraving machine


Laser marking machine belonging to industrial identification processing machinery, the machine is widely used in various of industries, after all every product need a label, in fact, almost all substances laser marking machine can mark its effect, a permanent mark, below are some samples.

Leather Shoes Bags: Leather material marking, mainly marking patterns, sometimes portrayed also need thread space, individual customers need the entire volume of material processing, leather or play a larger area, marking area may be beyond the scope of the marking process scope, the need for accurate imposition.

Food, pharmacy package: marking package , it mainly used to marking production date and serial number, all need to meet pipeline. Relatively high transmission rate requirements are automatically detected by a sensor, and adjust marking speed, correctly marking guaranteed when conveyor speed uneven situation.
Keyboard Marking: Phone translucent keys and computer keyboards marking. Usually also need to meet the pipeline.

Button marking: mainly in resins, plastics play button above company or brand identity, all the needs of the arc text layout.
Denim pattern marking: marking large format, high-efficiency requirements, marking the first single-axis movement must cooperate.
Electronics, chip marking: belonging micromachining category, subject sparring has precision requirements.

Hardware tools, bearings, aluminum, sanitary ware faucet marking: metal marking. The main fight company logo and serial number.

Jewelry marking: mainly marking precious metal, requires very precise production tooling. Red dot must have accurate positioning.

Tobacco industry tipping paper marking: marking speed, mainly in the filter tipping paper wrapped beat up equidistant pore size of the hole that is the laser spot size. As well as in the box and the protective film were marking the serial number and date.


Monday, June 13, 2016

Color Marking on Stainless steel

OFweek Laser News: With the development of application of laser technology, print a variety of eye-catching bright colors on stainless steel by laser, this application has been gradually coming into view. These seemingly ethereal fantasy colors, are there any regularity to track? How to adjust the parameters to get the desired color quickly? Is there any requirement on the application of the laser light source ?

Stainless steel color principle
The human eye is able to distinguish between a variety of different colors, in fact, because when the light shines on the surface, the reflected light of different wavelengths, these different wavelengths of light are captured visually cells through the brain processing resolution, it creates different colors feeling. This return to a stainless steel material, only after a laser treatment can be of various colors, the truth is the same.
From the physical properties of stainless steel to analyze the principles of color, stainless steels are nothing more than change before and after the laser processing in three ways: First, to form a colored oxide; the second is by chemically, electrochemically or laser role in generating a stainless steel surface colorless, transparent oxide film layer is extremely thin oxide film to produce an interference effect, the surface may show color; the third is at the same time there is a mixed state colored oxide and oxide film.

MOPA laser marking color on stainless steel
MOPA laser's advantage lies in its width and frequency independently adjustable, adjust one does not affect the other laser parameters, this is the Q-switch lasers are not available. The MOPA structure feature, the color marking for stainless steel with infinite possibilities. In actual operation, marking these factors pulse width, frequency, power, speed, fill mode, fill spacing, delay parameters will affect the color effects. The impact of these parameters will cause a color change feature is not unique, but are interrelated and influence each other.
Have mentioned before, pulse width and frequency are characteristic MOPA lasers, mutually independently adjustable; and, these two parameters in stainless steel color play on two parameters is also the most distinctive, mutual cooperation between them, can be adjusted a colorful world. Today, the protagonist of our story presentation, is one of them, as well as a marking auxiliary parameters - frequency and power.

Speaking of power, it's not strange, it is able to influence the most important single laser pulse output most intuitive control variables. After testing found that when playing in stainless steel color, frequency and pulse width in a "contest", the parameters affect the frequency of color changes in some of the richer. If the frequency and power together, under certain conditions, such a law will appear the following: In the densely populated pitch, medium width, high-frequency (fill spacing <0.005mm; pulse width 45ns-100ns; frequency ≥300kHZ) of case, the power is increased by a small, stainless steel manifested in color showing very regular variation: yellow, red, blue, green, until the green gradually become darker. As shown below (@ 60ns, 0.001mm arcuate padding, F = 163mm field lens)


(Lateral power of 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%)As can be seen from the chart, with the frequency of the power changes, color changes show a certain regularity. This change in regular is filled pitch, the same applies. As shown below (@ 60ns, 0.005mm arcuate padding, F = 163mm field lens)

(Lateral power of 30%, 35%, 40%, 45%, 50%, 55%, 60%)At this point you can see, the premise of densely packed pitch, medium width, high-frequency, changes in the filling of the corresponding color change effect appear smaller, and more color change is caused by the frequency and power brought about by the action. In other words, the difference in color, mainly influenced by the laser pulse energy itself and its overlapping spot rate on steel, and stainless steel reaction to the color mode of going, is showing a picture as seen on the regular changes. Impact on the frequency and power of color changes described in this article, although not representative of the whole process of playing color color features, but in marking applications, but also in a certain range of parameters, and to provide some reference value .




Share From OF week Laser News.




Sunday, June 12, 2016

         
Post welding heat treatment for Stainless steel

In laser welding process of stainless steel, the post weld heat treatment is generally required, in particular, Martensitic, ferritic stainless steel, choose the correct preheating before welding and post weld treatment is necessary to ensure the quality of the welding laser welding machine. So what would be like in the end after welding stainless steel heat treatment process?
  Post weld heat treatment on tensile strength of stainless steel, is related with creep limit, heat treatment temperature and time of insulation. Effect of heat treatment after welding stainless steel, the impact toughness is different from the different types of steel. Generally the after welding process of stainless steel, there are two treatment for choice, one is single high temperature tempering , the other is normalizing and tempering treatment.
  1. Normalizing and tempering
  For oxyacetylene welding is tread with fire and high temperature heat. his is because the grains of weld gaps and heat affected zone of welding is coarse, refinement is needed, so the use of normalizing.


2. Single high-temperature tempering
  However single fire could not eliminate residual stress, needs further tempering stress relieving. Medium-temperature tempering applies only to single site Assembly of large General Assembly welding of mild steel containers, which are designed to achieve some stress-relieving and hydrogen. Most of the occasions is the choice of a single high-temperature tempering. Heat treatment for heating and cooling should not be too fast, to inside and outside wall uniformity.
Post weld heat treatment to eliminate the relaxation of welding residual stress of stainless steel stable shape and size of the structure, reducing distortion; weld metal ductility; improving fatigue strength improving stress corrosion resistance ability prevent the occurrence of delayed cracking, stainless steel heat treatment after welding is therefore very important.

Post weld heat treatment to eliminate the slack stainless steel welding residual stress; keep stable structure of shape and size, reducing distortions; improve the ductility of the weld metal; improve the fatigue strength; improving stress corrosion resistance ability prevent the occurrence of delayed cracking etc. So after heat treatment of stainless steel welding is very important.







Wednesday, June 1, 2016

laser welding machine, automatic laser welder





Laser Welding Machine
Mold laser welder, the laser can be turned
to all direction, and the worktable can be operated by electricity; mainly used
in oversize, large-scale and medium-sized moulds' repairing. the machine is
controlled by Industrial micro-Computer.
YAG Laser mould welding machine(Manual
laser welder ) is use the high energy of heat that instantaneously produced by
laser to melt the special-purpose welding wire and connect it with the damaged
parts of the mould so it can connect with the original material firmly, after
that it shows a reface by electric spark and grind &cutting and some other
processing and so the mould is repaired.
Features of Mould Laser Welding Machine
Laser control system: Mold laser spot
welder is under the control of double closed loop by inside improved industrial
controlling micro-computer so the stability and the running ability surpass
products that controlled by monolithic integrated circuit. The laser
controlling system can control the power source profile precisely pre-set
optimized.
Gas protecting system: synchronous argon
protecting system controlled by micro-computer act better, it make the welding
connection even firmer and artistic. Being controlled to keep synchronous
transmission with laser can save the argon at the highest level.
Observing system: It's equipped with
special-purpose microscope observing system with cross cursor. It has high
speed electron flitting device to protect the operator's eyes from being hurt.