robotic soldering machine application

Automatic soldering machine is common application in the production, wave soldering and reflow, and now widely used in post-welding process of automatic solder robot, is commonly used in automated solder equipment, automatic soldering machine for automatic welding pin, Iron, connectors and other products, spot welding, drag welding. At present, the automatic solder technology has become the mainstream of the industry trend, Sinrad technology co., ltd will introduce the robotic soldering machine’s application.

Solder application technology development, but also to expand its application areas, is currently widely used in automotive electronics, home appliances, spare parts, LCD, circuit boards and other advanced manufacturing industries. Automated solder technology has become the mainstream of the development of the relevant industry trends, automated solder equipment in the following occasions, the application has a pivotal role.

(1) In the aerospace, defense, aviation, automotive and communications equipment industries, in order to ensure the welding accuracy and solder joints in different extreme conditions of reliability, automatic welding technology is the best choice.

(2) Devices that are sensitive to temperature and can not pass through reflow soldering and wave soldering, such as connectors, DIP packages, shields, sensors, transformers, cables, cables, speakers and motors.

(3) mixed circuit board, rigid and flexible combination board, soft and hard combination board, with three-dimensional structure or stack design of the workpiece limits the wave soldering and reflow soldering and other production equipment.

(4) small batch production or trial production, will not use the complex production methods or expensive large equipment.

                                                                                                    Sinrad Technology

Laser marking in the application of medical products

In the medical industry, the identification code is mainly reflected in the pharmaceutical and medical equipment. As the inkjet marking method is easy to fall off caused by tampering, but also often because of paint containing toxic substances and environmental pollution and other factors do not meet the medical industry safety standards. In this environment, the medical industry in urgent need of a product management is conducive to safe and environmentally friendly processing products to prevent bad businessmen will be mixed with medical products into the hospital endangering human health. Therefore, the use of "non-contact" processing, green, anti-off a new generation of marking methods laser marking - to subvert the medical industry's new technology.

Laser marking to bring benefits to the medical industry

Laser marking for the physical removal of processing methods, hit out the product logo is not easy to wear, can not be changed, with a strong anti-counterfeiting and uniqueness, easy to achieve a "one medicine one yard" for medical products manufacturers brought great the benefits of. It is perfect with the medical device product trace ability system, you can maximize the safety and control of the product to avoid the product was tampered with the phenomenon.

Application of Laser Marking in Drugs

Laser Coding Equipment can be easily in the kit or drug packaging on the two-dimensional code and drug monitoring of the marking, to help the product trace the source, with authenticity, trace ability. Through the laser marking out of the drug supervision, to help drug monitoring departments to fully monitor the production factory, circulation, transportation, savings, distribution and other processes.

Application of laser marking in medical equipment

The use of laser marking machine in the stainless steel surgery and dental equipment and other medical equipment on the mark, easier to read, after numerous disinfection and cleaning of the mark is still clearly visible, and can effectively prevent the bacteria stick to the surface of the equipment.

                                                                                    Sinrad Technology

FFC, LVDS, USB, HDMI CABLE SOLDERING MACHINE

Suitable for HDMI, USB, MINI DP, medical cable, very fine coaxial cable, mobile phone axis line, FFC, LVDS pin and more dense connectors and wire welding.

1.Japan high-speed temperature controlling system                   

2. Pulse heating, can be set to different multi-zone temperature control sensor detected by the system.                             

3.Operation interface with 7 "touch screen, easy to operate.                              

4.Machine adjustment mode, welding head level adjustment, transfer machine convenient and quick, and a system of automatic detection, fault alarm, adjust the parameters of memory function                                    

5. High quality titanium alloy pressure of indenter and imported temperature sensor, to ensure accurate heating temperature.                             

6.Clamp fixed type, so that soldering is more sophisticated and efficient.                                   

7. Temperature sensor detected by the system control, and equipped with password protection, the system self-test.                             

                               

                    Sinrad Technology

                            

Programming skill in smart soldering machine

Requirements for solder wires for soldering robots

Robots can be selected according to the needs of barrels or disc welding wire. In order to reduce the frequency of replacement of the wire, the robot should use barrels of wire, but the use of barrels of wire, wire feeding hose is very long, large resistance to the welding wire stiffness and other high quality requirements. When using less copper wire quality, the copper surface due to friction off the friction tube will result in reduced volume, high-speed wire feeding resistance increases, the wire can not be sent out smoothly, resulting in jitter, arc instability, affecting the welding Seam quality. Severe, there stuck phenomenon, so that the robot shut down, it is necessary to promptly clean up the wire tube.

Summary of programming skills

(1) Select a reasonable welding sequence. To reduce the welding deformation, welding torch walking path length to develop the welding sequence.

(2) welding gun space transition requires a shorter trajectory, smooth, safe.

(3) optimization of welding parameters. In order to obtain the best welding parameters, the production of test pieces for welding test and process assessment.

(4) a reasonable location of the positioner, torch attitude, relative position of welding torch. After the workpiece is fixed on the positioner, if the weld is not the ideal position and angle, it is required to adjust the positioner constantly during the programming so that the welding seam will reach the horizontal position one by one according to the welding sequence. At the same time, , Reasonably determine the location of welding torch relative to the joint, the angle and the wire out length. After determining the position of the workpiece, the position of the relative position of the torch through the programmer's eyes to observe, more difficult. This requires programmers to sum up accumulated experience.

(5) the timely insertion of clean gun program. After a certain length of welding program is prepared, the program should be inserted in time to prevent the welding spatter jamming the welding nozzle and the contact tip, to ensure the cleaning of the welding torch, to improve the life of the nozzle, to ensure reliable arc and reduce welding spatter.

(6) the preparation process is generally not one step, in the robot welding process to continuously test and modify the program, adjust the welding parameters and torch attitude, etc., will form a good program.

                                        Sinrad Technology

marking logo on LED light,Laser marking machine apply to LED industry

With the social development and progress, resulting in the global lighting industry are developing rapidly. LED lights at lightning speed to occupy the global lighting market, laser marking machine has become an indispensable tool for processors.

      LED bulb, its name comes from its spherical bulb appearance, it is the internal light source selection is LED lamp beads. LED bulb is the reason why will replace the traditional lamp, because it has obvious advantages, one energy-saving environmental protection, and second, its long service life.

Therefore, LED bulb is an alternative to traditional incandescent light bulb of the new green.

According to the above mentioned, it is not difficult to see why the bulb lamp laser marking machine very quickly to occupy the processing market. As the ball bulb in the structure than the incandescent lamp complex, so in this regard, especially in the processing of marking code, the advanced laser equipment is particularly important.

Such as lighting laser marking machine, has been subject to the attention of the market and blitz. This is a marking equipment, multi-station, automatic rotation of the laser marking machine, so as to meet the needs of laser marking of the bulb. It is small, with no light leakage, anti-high anti-characteristics. So even in the aluminum, copper, silver and other high-processing materials will not appear on the shadow and false, and so on.

Lighting laser marking machine

Compact, fast, high precision; automatic, multi-station automatic rotation of laser marking machine.

Automatic rotary table to achieve semi-automatic laser marking, you can at the same time on the two lamp marking, the efficiency of single-head laser marking machine 8 times; its applicable to all types of lighting bulb marking.　

Sinrad Technology

TAB, TCP, FPC, FFC and PCB, LCD high precision soldering machine

Pulse soldering machine, for a variety of high-precision soldering

Control principle

Enter the appropriate temperature parameters, upload the high-performance microprocessor controller. In the production process, the temperature of the indentor sense by the temperature sensor, the temperature feedback to the number of times per second, dozens of times, to control the current pulse ratio to achieve accurate temperature. 

Work process 

Place the workpiece in the fixture (a vacuum can be activated to fix it if necessary). Press the workpiece (start heating), the temperature increases rapidly according to the input parameters and accurate temperature, up to 4 temperature zone (at this time solder re-flow), blowing Cooling (solder solidification), indentor up (complete).

Features:

1. Base on different products, heating rate for selection

2. The average pressure

3. With vacuum function, adjust the bit more easily

4. The temperature NC, clear and precise

5. With digital pressure gauge, can be preset pressure range

6. Microcomputer control, accurate and stable

7. The program editing curve, including preheat and reflow temperature

8. For a variety of high-density TAB, TCP crimp and FPC, FFC and PCB, LCD soldering

                                                                                                 Sinrad

Automatic soldering machine

Automatic soldering machine is a wave soldering reflow position after the station, the main role is to weld the original component which cannot over the furnace, its applications and industries is widely. In principle, the use of artificial solder stations as well as use automatic soldering machine. Due to product differences, there will be differences in efficiency and clamping mode, its main supply to the electronics manufacturer, the main application industry, home appliances, toys, communications, medical equipment and many other industries.

Automatic soldering machine’s quality is our primary concern. But inevitably there will be some minor problems, such as leakage welding, stacking tin, solder joints and other issues. How to made these problem happened? Is there any solution to solved the problems? With these questions, our engineer evaluate the problems. Weld generally refers to the welding process can also look at the solder joints, in fact, when welding or fishing through the tin is not enough. The main reason for the soldering problem is the soldering iron tip on the residence time is not enough or the temperature is too low caused. So we only extend the tip of the residence time or elevated temperature, then can be resolved. Sinrad Technology Co., Ltd will research and develop more innovative machine in near future.