Soldering robot
is a standard machine, after years of development of Japanese equipment
manufacturers, have been stereotypes for the four-axis manipulator, five state
manipulator. Equipped with automatic solder system, through the teaching box
programming control of the shape structure. Soldering robot just can only
complete the automatic soldering action,worker need to operation of the
machine, with a fixture, through the preparation of a good program parameters
in advance, worker put the products to clamp, and place a fixed fixture on the
machine, then start the machine. Soldering robot in accordance with set the
program operation, complete the welding work. Then worker removed the welding
of good products, re-placed not installed welding products on machine to
finished soldering, repeated again and again. So strictly speaking, soldering
robot is a semi-automatic robot not a really full automatic robot.
Current
Situation of Soldering Robot Market
Soldering robot,
as the name suggests is a solder welding equipment, so in addition to mechanical
hand movement function, the main thing is to complete the solder operation. So
the core of the solder robot is the welding system. Solder system is mainly
composed of automatic delivery of tin bodies and temperature control, heating
elements, iron head.
The Bottleneck
Status and Restrictive Factors of Current Welding
The operation of
the robot by the solder, determines its biggest advantage for the same welding
products, solder joints, good quality and stability. At the same time for many
products, one person operating a device efficiency can be achieved more than
the efficiency of manual welding, with the advantage of improving efficiency. (But
for some complex, not a fixed product, efficiency is not obvious)
Welding workers:
As we all know, the welding process on the one hand requires the operator to
have skilled operating skills, rich practical experience and stable welding
level. The other hand, welding is a poor working conditions, smoke, heat
radiation, risk High work. Welding is not the same as with other industrial
processes, manual welding, experienced welders can be observed in accordance
with the actual position of the welding seam in time to adjust the welding gun
position, attitude and walking speed to meet the welding and welding trajectory
Of the changes. So the work of welders is a certain technical content of the
job, the factory, to recruit a skilled welders, workers on the current state of
mind and the cost of the factory staff to become a positive and negative
staggered opposing Situation, which is a bottleneck in hand soldering.
Welding process
quality: the process of manual welding, welding workers by the level of the
process limit, welding skills and uneven welding skills, mood swings have certain
factors, the daily welding quality and yield of products and then be affected,
This is the second bottleneck of manual welding.
Welding
accessories costs: the skills and emotions of welding workers more or less used
in welding accessories can not be estimated, how much to use to the warehouse
to receive how many managers can not quantify the use of welding materials
every day, that is, the cost of welding materials is A fuzzy concept, the
production cost of the product is not quantified, the customer, for their own
costs, is a can not say that the project, which is the bottleneck of the three
manual welding.
Welding
efficiency: the skills of welding workers, the efficiency of welding products
every day is not to quantify the number of factories a day to produce the
number of products, product quality is good. The so-called efficiency is
obtained under what conditions? We understand that the purpose of welding is to
obtain reliable solder joints! Therefore, the welding efficiency we require
should be based on the premise of ensuring reliable solder joints; that is,
while we are conducting high-efficiency welding, we should avoid a higher scrap
rate as a cost.
sinrad@usbsolderingmachine.com
