Monday, June 13, 2016

Color Marking on Stainless steel

OFweek Laser News: With the development of application of laser technology, print a variety of eye-catching bright colors on stainless steel by laser, this application has been gradually coming into view. These seemingly ethereal fantasy colors, are there any regularity to track? How to adjust the parameters to get the desired color quickly? Is there any requirement on the application of the laser light source ?

Stainless steel color principle
The human eye is able to distinguish between a variety of different colors, in fact, because when the light shines on the surface, the reflected light of different wavelengths, these different wavelengths of light are captured visually cells through the brain processing resolution, it creates different colors feeling. This return to a stainless steel material, only after a laser treatment can be of various colors, the truth is the same.
From the physical properties of stainless steel to analyze the principles of color, stainless steels are nothing more than change before and after the laser processing in three ways: First, to form a colored oxide; the second is by chemically, electrochemically or laser role in generating a stainless steel surface colorless, transparent oxide film layer is extremely thin oxide film to produce an interference effect, the surface may show color; the third is at the same time there is a mixed state colored oxide and oxide film.

MOPA laser marking color on stainless steel
MOPA laser's advantage lies in its width and frequency independently adjustable, adjust one does not affect the other laser parameters, this is the Q-switch lasers are not available. The MOPA structure feature, the color marking for stainless steel with infinite possibilities. In actual operation, marking these factors pulse width, frequency, power, speed, fill mode, fill spacing, delay parameters will affect the color effects. The impact of these parameters will cause a color change feature is not unique, but are interrelated and influence each other.
Have mentioned before, pulse width and frequency are characteristic MOPA lasers, mutually independently adjustable; and, these two parameters in stainless steel color play on two parameters is also the most distinctive, mutual cooperation between them, can be adjusted a colorful world. Today, the protagonist of our story presentation, is one of them, as well as a marking auxiliary parameters - frequency and power.

Speaking of power, it's not strange, it is able to influence the most important single laser pulse output most intuitive control variables. After testing found that when playing in stainless steel color, frequency and pulse width in a "contest", the parameters affect the frequency of color changes in some of the richer. If the frequency and power together, under certain conditions, such a law will appear the following: In the densely populated pitch, medium width, high-frequency (fill spacing <0.005mm; pulse width 45ns-100ns; frequency 300kHZ) of case, the power is increased by a small, stainless steel manifested in color showing very regular variation: yellow, red, blue, green, until the green gradually become darker. As shown below (@ 60ns, 0.001mm arcuate padding, F = 163mm field lens)


(Lateral power of 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%)As can be seen from the chart, with the frequency of the power changes, color changes show a certain regularity. This change in regular is filled pitch, the same applies. As shown below (@ 60ns, 0.005mm arcuate padding, F = 163mm field lens)

(Lateral power of 30%, 35%, 40%, 45%, 50%, 55%, 60%)At this point you can see, the premise of densely packed pitch, medium width, high-frequency, changes in the filling of the corresponding color change effect appear smaller, and more color change is caused by the frequency and power brought about by the action. In other words, the difference in color, mainly influenced by the laser pulse energy itself and its overlapping spot rate on steel, and stainless steel reaction to the color mode of going, is showing a picture as seen on the regular changes. Impact on the frequency and power of color changes described in this article, although not representative of the whole process of playing color color features, but in marking applications, but also in a certain range of parameters, and to provide some reference value .




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Sunday, June 12, 2016

         
Post welding heat treatment for Stainless steel

In laser welding process of stainless steel, the post weld heat treatment is generally required, in particular, Martensitic, ferritic stainless steel, choose the correct preheating before welding and post weld treatment is necessary to ensure the quality of the welding laser welding machine. So what would be like in the end after welding stainless steel heat treatment process?
  Post weld heat treatment on tensile strength of stainless steel, is related with creep limit, heat treatment temperature and time of insulation. Effect of heat treatment after welding stainless steel, the impact toughness is different from the different types of steel. Generally the after welding process of stainless steel, there are two treatment for choice, one is single high temperature tempering , the other is normalizing and tempering treatment.
  1. Normalizing and tempering
  For oxyacetylene welding is tread with fire and high temperature heat. his is because the grains of weld gaps and heat affected zone of welding is coarse, refinement is needed, so the use of normalizing.


2. Single high-temperature tempering
  However single fire could not eliminate residual stress, needs further tempering stress relieving. Medium-temperature tempering applies only to single site Assembly of large General Assembly welding of mild steel containers, which are designed to achieve some stress-relieving and hydrogen. Most of the occasions is the choice of a single high-temperature tempering. Heat treatment for heating and cooling should not be too fast, to inside and outside wall uniformity.
Post weld heat treatment to eliminate the relaxation of welding residual stress of stainless steel stable shape and size of the structure, reducing distortion; weld metal ductility; improving fatigue strength improving stress corrosion resistance ability prevent the occurrence of delayed cracking, stainless steel heat treatment after welding is therefore very important.

Post weld heat treatment to eliminate the slack stainless steel welding residual stress; keep stable structure of shape and size, reducing distortions; improve the ductility of the weld metal; improve the fatigue strength; improving stress corrosion resistance ability prevent the occurrence of delayed cracking etc. So after heat treatment of stainless steel welding is very important.







Wednesday, June 1, 2016

laser welding machine, automatic laser welder





Laser Welding Machine
Mold laser welder, the laser can be turned
to all direction, and the worktable can be operated by electricity; mainly used
in oversize, large-scale and medium-sized moulds' repairing. the machine is
controlled by Industrial micro-Computer.
YAG Laser mould welding machine(Manual
laser welder ) is use the high energy of heat that instantaneously produced by
laser to melt the special-purpose welding wire and connect it with the damaged
parts of the mould so it can connect with the original material firmly, after
that it shows a reface by electric spark and grind &cutting and some other
processing and so the mould is repaired.
Features of Mould Laser Welding Machine
Laser control system: Mold laser spot
welder is under the control of double closed loop by inside improved industrial
controlling micro-computer so the stability and the running ability surpass
products that controlled by monolithic integrated circuit. The laser
controlling system can control the power source profile precisely pre-set
optimized.
Gas protecting system: synchronous argon
protecting system controlled by micro-computer act better, it make the welding
connection even firmer and artistic. Being controlled to keep synchronous
transmission with laser can save the argon at the highest level.
Observing system: It's equipped with
special-purpose microscope observing system with cross cursor. It has high
speed electron flitting device to protect the operator's eyes from being hurt.